Airless Shot Blasting Machine -Hanger Type Double Door

Airless Shot Blasting Machine -Hanger Type Double Door

The Airless Shot Blasting Machine – Hanger Type Double Door is designed for cleaning, descaling, and surface preparation of medium to large fabricated components that cannot be processed in tumbling systems. Components are suspended on hooks or fixtures and exposed to high-velocity abrasive media from multiple blast wheel units, ensuring uniform cleaning without part damage.

This double-door hanger-type shot blasting machine is ideal for irregular shapes, heavy fabricated parts, and components requiring controlled handling during blasting. The dual-door arrangement supports faster loading and unloading for improved productivity.

Available Configurations

  • Batch Door Type
  • Monorail (Semi-Continuous)
  • Y-Type (Indexing System)
  • Continuous Closed Loop System

Smart Process Overview

Working Principle

Components are mounted on hangers or hooks and moved into the blasting chamber manually or automatically. Once positioned, high-speed shot blasting turbine units project abrasive media such as steel shot or steel grit onto the component surfaces.

During blasting, the hangers rotate or move to expose all sides of the job for complete coverage. Used abrasive is collected in the hopper and transferred through the screw conveyor, bucket elevator, and air wash separator for reuse.

Dust and fine particles are removed through the integrated dust collector system. After cycle completion, components exit the machine clean and ready for painting, galvanizing, or further processing.

Built With Precision Components

Main Components

1

Blast Wheel Units

7.5 HP to 30 HP high-efficiency turbines for strong abrasive throwing performance.

2

Blasting Chamber

Heavy-duty chamber with manganese steel or rubber-lined wear plates and replaceable liners.

3

Hanger / Conveyor System

Hook capacity from 250 kg to 5 MT with monorail or chain conveyor arrangements.

4

Rotation Mechanism

The job rotation system operating typically between 2 and 6 RPM for uniform blasting exposure

5

Abrasive Circulation System

Includes screw conveyor, bucket elevator, and air wash separator for abrasive recovery.

6

Dust Collector

Bag filter or cartridge-type dust collector with pulse jet cleaning system.

7

Electrical Control Panel

PLC-based or conventional panel with operational controls and safety interlocks.

8

Safety System

Door interlocks and emergency stop system for operator safety.

Engineered Output Parameters

Standard Technical Specifications

Model HT-250 HT-500 HT-1000 HT-2000 HT-5000
Hook Capacity 250 kg 500 kg 1 MT 2 MT 5 MT
Job Size (mm) 800 × 1200 1000 × 1500 1500 × 2000 2000 × 2500 Custom
Blast Wheels 2 × 7.5 HP 2 × 10 HP 2 × 15 HP 3 × 20 HP 4 × 20 HP
Total Power 20–25 kW 30–40 kW 50–60 kW 80–100 kW 120–160 kW
Production 5–10 jobs/hr 8–15 jobs/hr 10–20 jobs/hr 15–25 jobs/hr Custom

Custom Engineered Mechanism

Door Type Blasting Configuration

The Door Type (Batch Type) configuration is designed for manual or semi-automatic loading of components into the blasting chamber for controlled batch processing. It is available in single-door or double-door systems, allowing flexible handling based on production volume and component size.

This setup is suitable for low to medium production requirements and is widely preferred in jobbing units, fabrication shops, and engineering workshops. Its simple operation, reliable blasting performance, and easy loading access make it a practical industrial solution.

Why Choose Hanger Type Machine

The Airless Shot Blasting Machine – Hanger Type Double Door is the best solution for non-tumbling components requiring uniform and high-quality surface finishing. It handles heavy and delicate fabricated parts safely while maintaining excellent blasting consistency. Its modular design supports future expansion and delivers proven performance across demanding heavy industries.

Related Industries You May Like

Explore a wide range of industries where shot blasting plays a critical role in improving surface quality, durability, and production efficiency. From automotive and foundry to fabrication and heavy engineering, Jinil's solutions are designed to meet diverse application needs, ensuring reliable surface preparation, consistent finishing, and optimized performance across demanding industrial environments.

Complete Support Portfolio

Applications

The hanger type shot blasting machine is suitable for medium to large components requiring suspended blasting.

1

Surface cleaning of fabricated structures

2

Descaling of welded assemblies

3

Rust removal from heavy components

4

Pre-treatment before painting or galvanizing

5

Shot peening of critical parts

6

Cleaning of castings and forgings

Operational Performance Benefits

Advantages

The Airless Shot Blasting Machine – Hanger Type Double Door offers several production and handling benefits.

  • Suitable for large and complex components
  • No part-to-part damage through non-tumbling process
  • Uniform blasting through rotation and multiple wheels
  • High productivity, especially in continuous systems
  • Flexible design for different job sizes
  • Easy integration with painting lines
  • Reduced manual handling

Advanced Engineering Highlights

Design Features

Customization options can be provided based on specific production requirements.

  • Multiple blast wheel arrangement optimization
  • Tilting hanger for complex geometries
  • Dual door system for faster loading
  • Heat-resistant design for hot jobs
  • Integration with painting, drying, and curing lines

Additional System Enhancements

Optional Features

  • Ideal for irregular shaped components
  • Suitable for heavy fabricated jobs
  • Multiple hanger stations possible
  • Controlled non-tumbling blasting process
  • Uniform surface cleaning quality
  • Faster loading with double door system

Optional Accessories

The machine can be upgraded with accessories based on production needs and application requirements.

PLC with HMI & SCADA Integration

Provides centralized control, real-time monitoring, and process automation for improved efficiency and system visibility.


Variable Speed Conveyor (VFD Controlled)

Adjusts conveyor speed to match production needs, ensuring consistent blasting quality and optimized processing time.


Automatic Job Rotation System

Ensures uniform exposure of all surfaces by rotating components during blasting for consistent cleaning results.


Magnetic Separator for Abrasive Cleaning

Removes contaminants from abrasive media, maintaining quality, improving performance, and extending media life.


Abrasive Level Indicator

Continuously monitors abrasive levels to ensure uninterrupted operation and consistent blasting performance.


Auto Abrasive Replenishment System

Maintains required abrasive levels automatically, reducing downtime and ensuring continuous blasting efficiency.


Soundproof Enclosure

Minimizes operational noise levels, improving workplace safety and ensuring compliance with industrial standards.


Dust Collector with Spark Arrestor

Prevents sparks from entering the dust system while maintaining a clean and safe working environment.


Air Blow-Off / Vacuum Cleaning System

Removes residual dust and abrasive from components after blasting, ensuring a clean and ready surface.


Hook Weighing System

Measures load weight accurately to maintain balanced operation and ensure safe handling of components.


Remote Monitoring (IoT-Based)

Enables real-time system tracking, performance monitoring, and predictive maintenance through connected digital systems.


Frequently Asked Questions

Clear answers to common questions about Jinil's shot blasting machines, surface preparation solutions, and engineering support—helping you make informed decisions with confidence.
1. What is an Airless Shot Blasting Machine – Hanger Type Double Door? +

It is a blasting machine where components are suspended on hangers and cleaned using high-speed abrasive projection inside a dual-door blasting chamber.

2. What components are suitable for this machine? +

Fabricated structures, heavy machinery parts, automotive components, castings, forgings, and irregular shaped components are ideal for this machine.

3. Why use a hanger type shot blasting machine? +

A hanger type shot blasting machine is best for components that cannot tumble and require damage-free suspended blasting.

4. What is the benefit of the double door design? +

The double door system improves loading and unloading efficiency, helping reduce cycle time and increase productivity.

5. Which abrasives can be used in this machine? +

Common abrasives include steel shot, steel grit, and other suitable blasting media depending on the application.

6. Which industries use hanger type machines? +

Structural fabrication, automotive, railways, defense, oil & gas, wind energy, and heavy engineering industries commonly use these machines.

7. Does the machine recycle abrasive media? +

Yes, it includes screw conveyors, bucket elevator, and separator systems for continuous abrasive recovery and reuse.

8. Can the machine be customized? +

Yes, options such as SCADA controls, tilting hangers, weighing systems, soundproofing, and line integration are available.